Tag: #SmartManufacturing

Skill independent AI based CNC Programming System for CNC lathe

Why AI-Based CNC Programming System?
In today’s competitive manufacturing industry, CNC programming challenges are a major roadblock for shop floor productivity. Many machine shop owners struggle with:

  • Lack of skilled CNC programmers, leading to machine downtime.
  • Inaccurate cutting parameters, causing inefficiencies and tool damage.
  • Difficulty in cost estimation, making it hard to quote customers effectively.

The Problem: Manpower Dependency and Inefficiencies in CNC Programming

Traditional CNC programming relies heavily on experienced programmers who understand G-codes, machining strategies, and cutting parameters. However, businesses today face:

  1. Unavailability of Skilled Programmers – Machines remain idle due to a lack of trained personnel.
  2. Manual Cost Estimation Challenges – Inaccurate quoting affects profitability.
  3. Risk of Machine Damage – Incorrect programming can lead to costly machine breakdowns.
  4. High Cycle Time – Inefficient programming increases cycle time and cost per component (CPC).

The Solution: AI-Based CNC Programming with NC Box

To overcome these limitations, NC Box offers a revolutionary AI-powered solution for CNC lathe programming and cost estimation.

What is NC Box?

NC Box is an AI-Based CNC Programming System combination of hardware and software designed to:
Automatically generate CNC programs based on AI-optimized machining data.
Provide precise cost estimation to help manufacturers quote accurately.
Eliminate dependence on skilled programmers for CNC lathe operations.
Optimize cutting parameters, ensuring minimal cycle time and maximum efficiency.

Why Was NC Box Created?

Lack of knowledge on cutting parameters – NC Box uses AI to suggest optimal speeds, feeds, and depth of cut, preventing tool wear and inefficiencies.
Accurate cost estimation – Automated cost calculations help businesses provide competitive quotes.
Unavailability of skilled programmers – NC Box enables shop floors to keep machines running even without expert programmers.

Key Features of NC Box

  1. AI-Based Programming Automation – Automatically generates CNC programs with optimized cutting parameters.
  2. Skill-Independent System – Eliminates the need for expert CNC programmers, making operations more efficient.
  3. Integrated CIMCO DNC for Program TransferNC Box comes with CIMCO DNC by default, ensuring seamless and secure program transfer between systems and CNC machines.
  4. Built-in Security Software – Protects system integrity and prevents unauthorized access.
  5. Accurate Cost Estimation – AI-driven calculations help in precise quoting and cost control.
  6. Reduced Cycle Time – Optimized toolpaths lower cycle times, reducing cost per component (CPC).
  7. Minimized Machine Idle Time – Ensures machines are always running, eliminating delays due to programming bottlenecks.

How NC Box Enhances CNC Operations

NC Box automates CNC programming and cost estimation, eliminating the need for skilled programmers. By leveraging AI-powered automation, it ensures optimized cutting parameters, reduced cycle time, and accurate quoting—helping manufacturers achieve consistent, high-quality production with minimal human intervention.

Why Choose NC Box?

🚀 No Skilled Programmer Required – AI does the programming for you.
Time & Cost Savings – Reduce reliance on costly skilled labor.
🔧 Improved Accuracy – AI-driven precision eliminates human errors.
💰 Maximized Machine Utilization – Eliminates programming-related idle time, improving productivity.

Final Thoughts

In a world where efficiency and precision are key, manual CNC programming is no longer a sustainable approach. NC Box automates, optimizes, and simplifies CNC lathe programming, giving businesses a competitive edge with reduced costs and improved productivity.

Setup Change Time Reduction in VMC: The Skill-Independent Solution

Easy and Quick setup change.

In today’s fast-paced manufacturing environment, Vertical Machining Centers (VMCs) are the backbone of precision engineering. Yet, one of the biggest challenges businesses face is the time-consuming and skill-dependent setup process, which hampers productivity and increases operational costs. Easy Setup Change VMC.

The Problem: Skill Dependency and Time Loss in VMC Setup

Many manufacturing units grapple with the inefficiencies of traditional VMC setups due to:

  1. Skill Dependency:
    Setup changes demand experienced operators with deep knowledge of tooling, fixtures, and machine parameters. This reliance on skilled labor creates bottlenecks, especially during staff turnover or shortages.
  2. Extended Downtime:
    Manual setup processes can consume hours, leading to reduced machine utilization and lower production rates.
  3. Inconsistencies and Errors:
    Even skilled operators can make errors, resulting in misalignment, rework, and inconsistent product quality.
  4. Higher Costs:
    The combination of prolonged setup times and reliance on expensive skilled labor increases overall operational expenses.

About us

Millwright is a trusted leader in the manufacturing industry, offering expertise through three core departments: Skill Development, Programming Services, and Product Sales. We empower businesses with cutting-edge training, expert programming solutions, and innovative products to optimize operations and drive success.

Here is a Solution: SetSMART by Millwright

What is SetSMART?

SetSMART is a Skill-Independent Setup Change System designed specifically for VMCs. It combines advanced clamping systems, sensors, and a bundle of macro programs to enable seamless transitions between setups with minimal manual intervention.

This innovative system revolutionizes traditional setup processes, making them faster, error-free, and accessible to operators with minimal training.

Key Features of SetSMART

  1. Skill Independence:
    SetSMART eliminates the need for highly skilled operators. With its intuitive design and automated features, any operator can execute setup changes with precision and efficiency.
  2. Reduced Setup Time:
    The system drastically minimizes the time required for setup changes, increasing machine uptime and overall productivity.
  3. Advanced Clamping Systems:
    SetSMART’s robust clamping mechanisms ensure precise and secure fixture placement, enhancing repeatability and accuracy.
  4. Smart Sensors:
    Integrated sensors guide operators through the setup process, ensuring alignment and detecting potential issues before they cause errors.
  5. Macro Programs:
    The pre-programmed macros automate repetitive tasks, reducing the scope for human error and ensuring consistency across all setups.

Watch the video to understand more,

Benefits of SetSMART

By adopting SetSMART, manufacturers can:

  • Achieve up to 70% reduction in setup times.
  • Minimize reliance on skilled operators.
  • Reduce errors and enhance product quality.
  • Boost overall operational efficiency and cost-effectiveness.

Why Manufacturers Need SetSMART

In the fiercely competitive manufacturing sector, time and quality are critical. SetSMART empowers businesses to overcome the challenges of traditional setup processes, enabling them to meet production goals while optimizing resources.

With its cutting-edge combination of clamping systems, sensors, and macro programs, SetSMART transforms VMC setup changes into a streamlined, skill-independent process, making it a must-have for modern manufacturers.

SetSMART seamlessly integrates with advanced tools like Jergens Ball Lock, Renishaw LTS, and Renishaw Spindle Probe to deliver unmatched precision and efficiency in VMC setup processes. The Jergens Ball Lock system ensures quick and accurate fixture changes, while the Renishaw LTS provides precise tool setting and monitoring. Additionally, the Renishaw Spindle Probe enhances part alignment and inspection accuracy, making SetSMART the ultimate solution for skill-independent and time-efficient setups in modern manufacturing.

Final Thoughts

Every minute saved on a setup change is a step towards higher profitability. By embracing SetSMART, manufacturers can revolutionize their VMC operations, reduce downtime, and unlock new levels of productivity.

Contact us,

Millwright got appreciated from Dalmia OCL Limited

Hello all,


At first,

We are pleased to share this will you all. We recently supplied Esprit CAM Software & Tschorn 3D tester to their Tool room – BFW Vertical Machining Centre. For this, we got appreciated by Dalmia OCL for our prompt and on point delivery and implementation of these solutions.

Millwright got appreciated from Dalmia OCL Limited

About Dalmia OCL Limited

Dalmia OCL Limited, the Refractories Business of the Dalmia Bharat Group. They are providing Refractory Products, complete refractory services, or solutions. To the Iron & Steel industries, Cement, Glass, and Non- Ferrous industries.

They are India’s leading refractory products & services, having five manufacturing units in India with nearly 70 years of experience. Having a global presence in over 70 countries and representatives in over 20 Countries.

About Millwright

Millwright is a CAD/CAM/CNC consulting company with a team of well-experienced experts. In the area of CNC machining doing its operation in Chennai.

Millwright is a CAD/CAM/CNC consulting company. With a team of well-experienced experts in the area of CNC machining doing its operation in Chennai. We have a focused vision of providing Manufacturing solutions, CAD/CAM/CNC Training, and CNC Programming Services for Manufacturing
industries in different verticals like Automobile, Aerospace, Heavy Engineering, Medical, Oil & Gas, etc.

The Tool Room

Recently Dalmia tool room, procured a BFW-Bharat Fritz Warnier VMC ( Vertical machining center). To improve the precision and productivity of their toolroom. which makes complex dies for the refractories products.

Millwright’s Support

Dalmia’s team needed strong support on applications like programming, setting, cutting tools, parameters, etc.

We Millwright introduced to them, the above solution. Then we combined to provide the solutions like training their team on operating and programming using Espritcam. And also making setting changes with the help of Tschorn 3D tester, etc.

Millwright Techserv Pvt Ltd won ” Technical excellence ” award from Hexagon Manufacturing Intelligence

” We are pleased to inform you that, we Millwright Techserv Pvt Ltd have received the technical excellence award from Hexagon Manufacturing Intelligence “

About Hexagon

Hexagon is a global leader in digital reality solutions, combining sensor, software, and autonomous technologies. Putting data to work to boost efficiency, productivity, quality, and safety across industrial, manufacturing, infrastructure, public sector, and mobility applications.

Partner Guild 2023

Partners guild which was held in Goa on the 26th and 27th of April 2023 witnessed resellers and partners for all products all over India.

This event contained lots of knowledge sharing, fun-filled moments Networking and many more.

Millwright Techserv Pvt Ltd won technical excellence award, Millwright Techserv Pvt Ltd got recognized worldwide for their exceptional technical assistance provided to our customers.

We also had some valuable insights from Mr Sridhara Dharmarajan which was so precious, coming from him makes it even more notable.

We finally thank our customers, Hexagon Manufacturing Intelligence – K A I, team Millwright and each and every person who was helpful in achieving this milestone.