#cncmachining Archives - Millwright Techserv Pvt Ltd

Millwright in ACMEE 2025: CNC Setup & Programming Made Easy

July 5, 2025 in news

At Millwright Techserv Pvt Ltd, an authorized Esprit CAM reseller in South India for more than 10 years. Our participation in ACMEE 2025 centered on one mission. Reducing skill dependency in CNC machine shops through smart automation and intelligent CAM software.

As the theme suggested, our focus was on “Programming Without Skilled Programmers”, powered by Esprit CAM, NCBox, and SetSmart — proven CAM automation solutions for milling, turning, multitasking, multi-axis, and Swiss-style machining.

A Grand Beginning

Dr. Arvind A.R., our chief guest at ACMEE 2025, inaugurated our stall and joined us for a brief but insightful Q&A session. During the session, he asked a powerful question: Why are young engineers hesitant to enter the CNC field?

His answer encouraged the industry to shift perception — from seeing CNC as a labor-intensive trade to viewing it as a technology-driven, automation-first career.

We at Millwright, your trusted Esprit CAM dealer in South India, fully share that vision. Our work across Chennai, Coimbatore, Hosur, Bangalore, and Hyderabad reflects how digital twin CNC simulation and CAM software for CNC machining are making manufacturing smarter, faster, and less dependent on rare expertise.

Programming without skilled programmers through EspritCAM and NCBox
On-machine probing and offset corrections
Setup automation using SetSmart and smart workholding

This vision set the tone for five days of innovation and insight at ACMEE 2025.

What We Showcased: Automation Without Skill Dependence

At Stall D9 in D Hall, we showcased how Esprit CAM software in India empowers shops to program and set up CNC machines with ease — no matter the skill level.

Programming Without Skilled Programmers

With NCBox and Esprit CAM, we demonstrated that CNC programming software India can be intelligent and easy to use:

Esprit CAM software: Delivers AI-driven toolpaths, multi-axis machining software capability, and digital twin simulation, ideal for milling and turning centers, multitasking CNC machines, and Swiss-style machining.
NCBox: Simplifies data flow with wireless NC transfer and built-in automation, minimizing human intervention.

As a long-time Esprit CAM reseller with training and local support, Millwright helps manufacturers reduce dependency on skilled CAM programmers while improving consistency and cycle times.

Setup Changes Without Skilled Setters

ThWe also addressed the challenge of manual setups through EZOffset, SetSmart, and modular workholding.

EZOffset – one-click offset handling without manual entry
SetSmart – monitors real-time setup accuracy and consistency
Renishaw Probes, 5th Axis vises, and Jergens Clamps – enable modular, repeatable setups

With these systems, even complex fixture changes can be handled by basic manpower — showing the real power of CAM software for milling and turning operations when combined with smart hardware.

The Energy at Stall D9

Hundreds of visitors — from MSME owners to plant heads and young engineers — visited our booth.
Many shared a common issue: skilled manpower is getting harder to find.
Our Esprit CAM automation solutions offered a clear path forward — simpler, more reliable CNC operations with local technical support across South India.

Many shopfloor leaders shared a common pain: skilled manpower is getting harder to find. And our solutions — designed to reduce that dependency — struck a chord across industries.

A Booth That Clicked — Literally!

We also launched a LinkedIn photo campaign from our booth to celebrate each visitor who engaged with our mission.
This initiative extended ACMEE 2025 online, strengthening our community of manufacturers embracing Esprit CAM automation for Indian CNC shops.

This campaign was not just a celebration — it became a conversation starter online, extending the ACMEE experience beyond the halls of the expo.

Real-Time CAM in Action: Partner Booth Highlights

As every year, Millwright partnered with leading machine tool builders to demonstrate live machining powered by Esprit CAM software.
Collaborations included:

Tsugami
Batliboi
Vignesh Machine Tools
Lokesh Machines
Nakamura-Tome
Haitian Precision

Each live demo proved how Esprit CAM for multi-axis and Swiss-style machines helps reduce cycle times, enhance accuracy, and minimize operator dependency.

showcasing the true potential of EspritCAM in reducing cycle times and operator dependency.

Why ACMEE 2025 Mattered

ACMEE 2025 wasn’t just an exhibition; it was a movement.
It showed that the future of CNC machining in India depends on CAM automation solutions. That simplify workflows and empower the next generation of engineers.

As an authorized Esprit CAM reseller and support partner in South India. Millwright provides complete Esprit CAM installation and support, training, post-processor customization, and license renewal services for clients across Chennai, Coimbatore, Hosur, Bangalore, and Hyderabad.

Star Programmer Awards

We proudly honored the Star Programmers — professionals pushing the limits of Esprit CAM software India with innovation, creativity, and real-world results in CNC machining.

A Heartfelt Thank You

To everyone who visited Stall D9, thank you for supporting our mission.
If you missed ACMEE 2025 and would like to experience Esprit CAM for milling, turning, multitasking, and Swiss-style machining, or learn about our Esprit CAM training and support services in South India, reach out to the Millwright Techserv Pvt Ltd team today.

Together, let’s build a smarter, more independent, and automation-driven manufacturing future.

Contact us

#ACMEE2025 #MillwrightCNC #SmartManufacturing #NCBox #EZOffset #SetSmart #EspritCAM #RenishawProbes #5thAxisVises #JergensClamps #AutomationWithoutSkilledLabor #CNCIndia #LinkedInCampaign #ManufacturingInnovation #CNCProgramming #MachineSetupAutomation #CAMAutomation #EspritStarProgrammer #CNCWithoutSkilledLabor

Millwright Now Offering 5th Axis CNC Vises – The Ultimate Workholding Solution

March 25, 2025 in news

Millwright is proud to announce that we are now offering 5th Axis high-precision CNC vises as part of our workholding solutions. After carefully evaluating industry needs and machining challenges, we are providing tailored solutions based on your specific requirements to enhance precision, efficiency, and productivity in CNC machining.

Why Millwright is Selling 5th Axis CNC Vises

At Millwright, we understand that workholding directly impacts machining accuracy, efficiency, and cycle times. That’s why we have chosen 5th Axis vises—a globally trusted solution—to help machinists:

Secure parts with high precision for multi-axis machining
Reduce setup times with quick-change workholding systems
Improve shop productivity through stable and repeatable clamping solutions

Some of the workholdings

Features of 5th Axis CNC Vises

By choosing 5th Axis vises through Millwright, you get:

Quick-Change RockLock™ System – Minimize setup time and switch between jobs effortlessly.
High-Precision Clamping – Ensure consistent, accurate machining on every part.
Durable & Rigid Construction – Made from hardened materials to withstand demanding machining environments.
Automation-Ready Design – Compatible with robotic systems for seamless integration.

Why Buy from Millwright?

Millwright doesn’t just sell vises—we carefully assess your machining needs to provide the best 5th Axis workholding solution. Our expert recommendations ensure you get the right vise for your CNC setup, optimizing efficiency and reducing downtime.

In Vertical Machining Centers (VMCs), machinists often face challenges related to workholding stability, which can lead to inaccuracies and inefficiencies during machining operations. Issues such as part movement, vibration, and extended setup times are common, resulting in decreased productivity and increased operational costs. By integrating 5th Axis CNC vises, Millwright offers a solution that provides secure and precise clamping, effectively minimizing these challenges. These vises are specifically designed to enhance the stability and accuracy of workpieces in VMC environments, leading to improved machining performance and reduced setup times.

Millwright is now offering 5th Axis Workholding in Chennai and 5th Axis Workholding in Coimbatore to help machinists achieve greater precision and efficiency. We provide 5th Axis Self-Centering Vise in Chennai and 5th Axis Self-Centering Vise in Coimbatore, ensuring better stability and accuracy. Moreover, for those looking to reduce downtime, our 5th Axis Zero-Point System in Chennai and 5th Axis Zero-Point System in Coimbatore allow for quick and repeatable setups. In addition, our 5th Axis CNC Fixtures in Chennai and 5th Axis CNC Fixtures in Coimbatore are designed to offer superior clamping force and precision. Therefore, if you want to Buy 5th Axis Workholding in Chennai or Buy 5th Axis Workholding in Coimbatore, Millwright provides high-quality solutions tailored to optimize your CNC machining processes.

Get Your 5th Axis Vise from Millwright Today!

If you’re looking for a proven workholding solution, Millwright has got you covered. Contact us today to discuss your requirements and get the best 5th Axis CNC vise for your shop.

More info !!

Download free Catalogue !!

Skill independent AI based CNC Programming System for CNC lathe

February 8, 2025 in news

Why AI-Based CNC Programming System?
In today’s competitive manufacturing industry, CNC programming challenges are a major roadblock for shop floor productivity. Many machine shop owners struggle with:

Lack of skilled CNC programmers, leading to machine downtime.
Inaccurate cutting parameters, causing inefficiencies and tool damage.
Difficulty in cost estimation, making it hard to quote customers effectively.

The Problem: Manpower Dependency and Inefficiencies in CNC Programming

Traditional CNC programming relies heavily on experienced programmers who understand G-codes, machining strategies, and cutting parameters. However, businesses today face:

Unavailability of Skilled Programmers – Machines remain idle due to a lack of trained personnel.
Manual Cost Estimation Challenges – Inaccurate quoting affects profitability.
Risk of Machine Damage – Incorrect programming can lead to costly machine breakdowns.
High Cycle Time – Inefficient programming increases cycle time and cost per component (CPC).

The Solution: AI-Based CNC Programming with NC Box

To overcome these limitations, NC Box offers a revolutionary AI-powered solution for CNC lathe programming and cost estimation.

What is NC Box?

NC Box is an AI-Based CNC Programming System combination of hardware and software designed to:
Automatically generate CNC programs based on AI-optimized machining data.
Provide precise cost estimation to help manufacturers quote accurately.
Eliminate dependence on skilled programmers for CNC lathe operations.
Optimize cutting parameters, ensuring minimal cycle time and maximum efficiency.

Why Was NC Box Created?

Lack of knowledge on cutting parameters – NC Box uses AI to suggest optimal speeds, feeds, and depth of cut, preventing tool wear and inefficiencies.
Accurate cost estimation – Automated cost calculations help businesses provide competitive quotes.
Unavailability of skilled programmers – NC Box enables shop floors to keep machines running even without expert programmers.

Key Features of NC Box

AI-Based Programming Automation – Automatically generates CNC programs with optimized cutting parameters.
Skill-Independent System – Eliminates the need for expert CNC programmers, making operations more efficient.
Integrated CIMCO DNC for Program Transfer – NC Box comes with CIMCO DNC by default, ensuring seamless and secure program transfer between systems and CNC machines.
Built-in Security Software – Protects system integrity and prevents unauthorized access.
Accurate Cost Estimation – AI-driven calculations help in precise quoting and cost control.
Reduced Cycle Time – Optimized toolpaths lower cycle times, reducing cost per component (CPC).
Minimized Machine Idle Time – Ensures machines are always running, eliminating delays due to programming bottlenecks.

How NC Box Enhances CNC Operations

NC Box automates CNC programming and cost estimation, eliminating the need for skilled programmers. By leveraging AI-powered automation, it ensures optimized cutting parameters, reduced cycle time, and accurate quoting—helping manufacturers achieve consistent, high-quality production with minimal human intervention.

Why Choose NC Box?

🚀 No Skilled Programmer Required – AI does the programming for you.
⏳ Time & Cost Savings – Reduce reliance on costly skilled labor.
🔧 Improved Accuracy – AI-driven precision eliminates human errors.
💰 Maximized Machine Utilization – Eliminates programming-related idle time, improving productivity.

Final Thoughts

In a world where efficiency and precision are key, manual CNC programming is no longer a sustainable approach. NC Box automates, optimizes, and simplifies CNC lathe programming, giving businesses a competitive edge with reduced costs and improved productivity.

Setup Change Time Reduction in VMC: The Skill-Independent Solution

January 18, 2025 in news, Uncategorized

In today’s fast-paced manufacturing environment, Vertical Machining Centers (VMCs) are the backbone of precision engineering. Yet, one of the biggest challenges businesses face is the time-consuming and skill-dependent setup process, which hampers productivity and increases operational costs. Easy Setup Change VMC.

The Problem: Skill Dependency and Time Loss in VMC Setup

Many manufacturing units grapple with the inefficiencies of traditional VMC setups due to:

Skill Dependency:
Setup changes demand experienced operators with deep knowledge of tooling, fixtures, and machine parameters. This reliance on skilled labor creates bottlenecks, especially during staff turnover or shortages.
Extended Downtime:
Manual setup processes can consume hours, leading to reduced machine utilization and lower production rates.
Inconsistencies and Errors:
Even skilled operators can make errors, resulting in misalignment, rework, and inconsistent product quality.
Higher Costs:
The combination of prolonged setup times and reliance on expensive skilled labor increases overall operational expenses.

About us

Millwright is a trusted leader in the manufacturing industry, offering expertise through three core departments: Skill Development, Programming Services, and Product Sales. We empower businesses with cutting-edge training, expert programming solutions, and innovative products to optimize operations and drive success.

Here is a Solution: SetSMART by Millwright

What is SetSMART?

SetSMART is a Skill-Independent Setup Change System designed specifically for VMCs. It combines advanced clamping systems, sensors, and a bundle of macro programs to enable seamless transitions between setups with minimal manual intervention.

This innovative system revolutionizes traditional setup processes, making them faster, error-free, and accessible to operators with minimal training.

Key Features of SetSMART

Skill Independence:
SetSMART eliminates the need for highly skilled operators. With its intuitive design and automated features, any operator can execute setup changes with precision and efficiency.
Reduced Setup Time:
The system drastically minimizes the time required for setup changes, increasing machine uptime and overall productivity.
Advanced Clamping Systems:
SetSMART’s robust clamping mechanisms ensure precise and secure fixture placement, enhancing repeatability and accuracy.
Smart Sensors:
Integrated sensors guide operators through the setup process, ensuring alignment and detecting potential issues before they cause errors.
Macro Programs:
The pre-programmed macros automate repetitive tasks, reducing the scope for human error and ensuring consistency across all setups.

Watch the video to understand more,

Benefits of SetSMART

By adopting SetSMART, manufacturers can:

Achieve up to 70% reduction in setup times.
Minimize reliance on skilled operators.
Reduce errors and enhance product quality.
Boost overall operational efficiency and cost-effectiveness.

Why Manufacturers Need SetSMART

In the fiercely competitive manufacturing sector, time and quality are critical. SetSMART empowers businesses to overcome the challenges of traditional setup processes, enabling them to meet production goals while optimizing resources.

With its cutting-edge combination of clamping systems, sensors, and macro programs, SetSMART transforms VMC setup changes into a streamlined, skill-independent process, making it a must-have for modern manufacturers.

SetSMART seamlessly integrates with advanced tools like Jergens Ball Lock, Renishaw LTS, and Renishaw Spindle Probe to deliver unmatched precision and efficiency in VMC setup processes. The Jergens Ball Lock system ensures quick and accurate fixture changes, while the Renishaw LTS provides precise tool setting and monitoring. Additionally, the Renishaw Spindle Probe enhances part alignment and inspection accuracy, making SetSMART the ultimate solution for skill-independent and time-efficient setups in modern manufacturing.

Final Thoughts

Every minute saved on a setup change is a step towards higher profitability. By embracing SetSMART, manufacturers can revolutionize their VMC operations, reduce downtime, and unlock new levels of productivity.

Contact us,

Millwright got appreciated from Dalmia OCL Limited

May 22, 2023 in news

Hello all,

At first,

We are pleased to share this will you all. We recently supplied Esprit CAM Software & Tschorn 3D tester to their Tool room – BFW Vertical Machining Centre. For this, we got appreciated by Dalmia OCL for our prompt and on point delivery and implementation of these solutions.

Millwright got appreciated from Dalmia OCL Limited

About Dalmia OCL Limited

Dalmia OCL Limited, the Refractories Business of the Dalmia Bharat Group. They are providing Refractory Products, complete refractory services, or solutions. To the Iron & Steel industries, Cement, Glass, and Non- Ferrous industries.

They are India’s leading refractory products & services, having five manufacturing units in India with nearly 70 years of experience. Having a global presence in over 70 countries and representatives in over 20 Countries.

About Millwright

Millwright is a CAD/CAM/CNC consulting company with a team of well-experienced experts. In the area of CNC machining doing its operation in Chennai.

Millwright is a CAD/CAM/CNC consulting company. With a team of well-experienced experts in the area of CNC machining doing its operation in Chennai. We have a focused vision of providing Manufacturing solutions, CAD/CAM/CNC Training, and CNC Programming Services for Manufacturing
industries in different verticals like Automobile, Aerospace, Heavy Engineering, Medical, Oil & Gas, etc.

The Tool Room

Recently Dalmia tool room, procured a BFW-Bharat Fritz Warnier VMC ( Vertical machining center). To improve the precision and productivity of their toolroom. which makes complex dies for the refractories products.

Millwright’s Support

Dalmia’s team needed strong support on applications like programming, setting, cutting tools, parameters, etc.

We Millwright introduced to them, the above solution. Then we combined to provide the solutions like training their team on operating and programming using Espritcam. And also making setting changes with the help of Tschorn 3D tester, etc.

Millwright Empowers LMW Machine Users with EspritCAM Software

March 20, 2022 in Case Study

About LMW,

Lakshmi Machine Works Limited (LMW) is one of India’s largest textile machinery and CNC machine tool manufacturers. Headquartered in Coimbatore, LMW was founded in 1962 by Dr. G.K. Devarajulu in collaboration with Swiss-based Rieter and German-based Krupp.

Over the years, LMW has become a leader in precision CNC turning and machining centers, serving industries from automotive to aerospace. Known for their reliability and innovation, LMW CNC machines have become a trusted choice for Indian manufacturers.

About Millwright,

Millwright Techserv Pvt Ltd is an authorized EspritCAM reseller in South India, offering end-to-end CAD/CAM/CNC solutions for industries in Chennai, Coimbatore, Hosur, Bangalore, and Hyderabad.

With more than 10 years of experience in CNC machining, programming, and automation, Millwright provides:

Manufacturing consulting and training
CAD/CAM implementation
CNC programming services
EspritCAM software sales and support

Our mission is to empower Indian manufacturers with skilled-independent CNC programming and digital manufacturing solutions using EspritCAM.

About Espritcam,

ESPRITCAM is a world-class CAM software designed for CNC programming, optimization, and simulation. It supports all classes of CNC machines — from milling, turning, and multi-tasking to Swiss-style machining — through one unified interface.

By creating a digital twin of the CNC machine, EspritCAM generates edit-free G-code, ensuring first-time-right machining. It’s the preferred CAM solution for LMW CNC users, offering speed, accuracy, and automation.

EspritCAM for LMW machines simplifies complex programming tasks, enhances accuracy, and minimizes dependence on highly skilled operators.

Success Stories: EspritCAM + LMW + Millwright

Nestor Engineering – The Beginning of Smart CNC

Nestor Engineering Pvt Ltd, formerly Mother India, has been manufacturing precision components for over three decades. In 2017, they expanded into CNC machining by investing in LMW CNC turning and VMC machines.

Like many first-time CNC adopters, they faced challenges in programming, tooling, and cost estimation.
That’s where Millwright stepped in.

Our team provided:

Hands-on training for CNC operation and setup.
EspritCAM for LMW software integration.
Cost estimation and workflow optimization.

With EspritCAM software implemented by Millwright, Nestor Engineering achieved error-free machining, faster cycle times, and a skilled, confident workforce. Today, they are a leading job shop serving multiple sectors with precision and efficiency.

Anitha Enterprises – 3+ Years of Success with EspritCAM

Founded in 1981 by Mr. G.R. Venugopalan, Anitha Enterprises specializes in precision and critical parts manufacturing. They have been using EspritCAM for LMW VMC and Turning for over three years — and continue to benefit from:

Simplified CNC programming
Consistent machining accuracy
Excellent post-sales support from Millwright Techserv

Their team shared in a video how EspritCAM and Millwright’s support improved their productivity and operator independence.

Shine Engineering – A Star Programmer’s Journey

About Shine Engineering.

Mr. Ranganathan, founder of Shine Engineering, began his journey with a single LMW CNC lathe. Initially new to CNC programming, he approached Millwright for help.

Our team provided fundamental CNC operation training, setup guidance, and licensed EspritCAM software.
Within a year, he became a confident EspritCAM programmer — winning the EspritCAM Star Programmer Award at ACMEE 2021.

His story stands as proof of how EspritCAM for LMW machines and Millwright’s mentoring can turn first-time CNC users into automation-driven professionals.

Bhargavi rubber

The success continues with more satisfied LMW machine users — including Abi Flow Products, Prabhu Lasers, and Bhargavi Rubber — all leveraging EspritCAM software and Millwright’s expert CNC consulting to achieve consistent machining excellence.

Whether it’s a small job shop or a large manufacturing unit, EspritCAM ensures programming accuracy, optimized toolpaths, and higher productivity for every LMW machine.

More LMW Users Thriving with EspritCAM

Whether it’s a small job shop or a large manufacturing unit, EspritCAM ensures programming accuracy, optimized toolpaths, and higher productivity for every LMW machine.

The Success Combo: LMW Machines + EspritCAM Software + Millwright Support

Together, LMW’s robust CNC machines, EspritCAM’s intelligent CAM system, and Millwright’s technical expertise create a winning formula for smart manufacturing.

With over 10 years of EspritCAM experience and a strong presence across South India, Millwright Techserv continues to lead the digital transformation of CNC machining.

Smarter programming, simplified setups, and skilled-independent manufacturing — that’s the Millwright way.

Know more about Espritcam

Contact us,

#cncmachining #cncsoftware #espritcam #CAMsotware #CAMsoftwareforCNClathe #EspritcamforLMW

Millwright in ACMEE 2021

December 14, 2021 in news

We, Millwright, had participated in ACMEE 2021, more than 400 exhibitors displayed their stalls.

ACMEE – International Machine Tools And Auto Components Exhibition 2021 was held from 09-13 Dec 2021 at Chennai trade centre, Chennai, India. A record number of 45600 visitors visited the fair, which was organized by Ambattur Industrial Estate Manufacturers Association (AIEMA) and AIEMA Technology Centre.