Author: millwrightchennai

Maximizing Spindle Probe Potential with On-Machine Verification (OMV)

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In today’s fast-paced manufacturing environment, precision is everything. On-Machine Verification (OMV) is a game-changing solution that combines hardware and software to improve machining accuracy and efficiency. By integrating spindle probes with Edgecam Inspection software, OMV allows manufacturers to verify your parts on machine, reduce errors, and optimize production processes directly on CNC machines.

What is On-Machine Verification (OMV)?

OMV is a system that leverages spindle probes and advanced software to create NC programs for machining centers using 3D models. The system provides real-time feedback after probing, generating detailed Excel reports with critical part dimensions. This helps manufacturers maintain high-quality standards while minimizing rework and scrap.

Unlocking the Full Potential of Spindle Probes

Spindle probes are typically used for setting work offsets in CNC machines. However, OMV takes this a step further by using the same probes for measuring part dimensions as well. This maximizes the potential of the probes, allowing them to serve a dual purpose—both for setting work origins and for conducting precise dimensional inspections.

For companies that already have spindle probes installed in their machines, implementing OMV provides an added advantage. Instead of investing in additional measurement tools, manufacturers can fully utilize their existing probes for real-time, on-machine quality verification. Measure your component on Machine.

Key Benefits of On-Machine Verification (OMV)

1. Work Origin Determination

  • Probes reference points on the workpiece or fixture.
  • Establishes precise work origin across all machine axes.

2. Part Seating Verification

  • Ensures correct alignment and seating of the part on the fixture.
  • Reduces errors caused by misalignment or improper fixturing.

3. Part Identification

  • Confirms the correct part is loaded onto the machine.
  • Minimizes production errors by verifying the right program and tooling.

4. 3D Model-Based NC Program Generation

  • Utilizes 3D model data to generate NC programs for inspection.
  • Ensures accurate machining based on CAD models.

5. Dimensional Measurement & Inspection

OMV measures various part dimensions with high precision, including:

  • Bore diameter
  • Boss dimensions
  • Pitch Circle Diameter (PCD)
  • Plane dimensions
  • Angles
  • Depth
  • Width
  • Gap measurements
  • And more, depending on specific requirements

Part measurement with Renishaw probes and Edgecam inspect.

How OMV Improves Manufacturing Efficiency

By integrating spindle probes and Edgecam Inspection software, OMV eliminates the need for manual measurement processes, reducing downtime and enhancing productivity. Manufacturers benefit from:

  • Faster in-process quality control
  • Reduced reliance on external measurement tools
  • Improved consistency and accuracy
  • Immediate feedback on machining deviations

Conclusion

On-Machine Verification (OMV) is revolutionizing CNC machining by integrating real-time inspection directly into the production process. By leveraging spindle probes to their fullest potential, OMV enables manufacturers to not only set work origins but also measure part dimensions with precision.
For companies that already have spindle probes installed, implementing OMV is an excellent way to maximize their existing investment while achieving higher accuracy and efficiency in machining.
Works like CMM but not CMM.
Measure your component on Machine.
Are you looking to enhance your machining accuracy? Implement OMV today and experience the future of precision manufacturing!

#OnMachineVerification #CNCInspection #SpindleProbe #EdgecamInspect #CNCMachining #PrecisionManufacturing #QualityControl #MachineShop #RenishawProbe #Metrology #ManufacturingTechnology #SmartMachining #IndustrialAutomation #MachiningAccuracy #CNCProgramming #PartMeasurement #FactoryAutomation

Skill independent AI based CNC Programming System for CNC lathe

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Why AI-Based CNC Programming System?
In today’s competitive manufacturing industry, CNC programming challenges are a major roadblock for shop floor productivity. Many machine shop owners struggle with:

  • Lack of skilled CNC programmers, leading to machine downtime.
  • Inaccurate cutting parameters, causing inefficiencies and tool damage.
  • Difficulty in cost estimation, making it hard to quote customers effectively.

The Problem: Manpower Dependency and Inefficiencies in CNC Programming

Traditional CNC programming relies heavily on experienced programmers who understand G-codes, machining strategies, and cutting parameters. However, businesses today face:

  1. Unavailability of Skilled Programmers – Machines remain idle due to a lack of trained personnel.
  2. Manual Cost Estimation Challenges – Inaccurate quoting affects profitability.
  3. Risk of Machine Damage – Incorrect programming can lead to costly machine breakdowns.
  4. High Cycle Time – Inefficient programming increases cycle time and cost per component (CPC).

The Solution: AI-Based CNC Programming with NC Box

To overcome these limitations, NC Box offers a revolutionary AI-powered solution for CNC lathe programming and cost estimation.

What is NC Box?

NC Box is an AI-Based CNC Programming System combination of hardware and software designed to:
Automatically generate CNC programs based on AI-optimized machining data.
Provide precise cost estimation to help manufacturers quote accurately.
Eliminate dependence on skilled programmers for CNC lathe operations.
Optimize cutting parameters, ensuring minimal cycle time and maximum efficiency.

Why Was NC Box Created?

Lack of knowledge on cutting parameters – NC Box uses AI to suggest optimal speeds, feeds, and depth of cut, preventing tool wear and inefficiencies.
Accurate cost estimation – Automated cost calculations help businesses provide competitive quotes.
Unavailability of skilled programmers – NC Box enables shop floors to keep machines running even without expert programmers.

Key Features of NC Box

  1. AI-Based Programming Automation – Automatically generates CNC programs with optimized cutting parameters.
  2. Skill-Independent System – Eliminates the need for expert CNC programmers, making operations more efficient.
  3. Integrated CIMCO DNC for Program Transfer – NC Box comes with CIMCO DNC by default, ensuring seamless and secure program transfer between systems and CNC machines.
  4. Built-in Security Software – Protects system integrity and prevents unauthorized access.
  5. Accurate Cost Estimation – AI-driven calculations help in precise quoting and cost control.
  6. Reduced Cycle Time – Optimized toolpaths lower cycle times, reducing cost per component (CPC).
  7. Minimized Machine Idle Time – Ensures machines are always running, eliminating delays due to programming bottlenecks.

How NC Box Enhances CNC Operations

NC Box automates CNC programming and cost estimation, eliminating the need for skilled programmers. By leveraging AI-powered automation, it ensures optimized cutting parameters, reduced cycle time, and accurate quoting—helping manufacturers achieve consistent, high-quality production with minimal human intervention.

Why Choose NC Box?

🚀 No Skilled Programmer Required – AI does the programming for you.
⏳ Time & Cost Savings – Reduce reliance on costly skilled labor.
🔧 Improved Accuracy – AI-driven precision eliminates human errors.
💰 Maximized Machine Utilization – Eliminates programming-related idle time, improving productivity.

Final Thoughts

In a world where efficiency and precision are key, manual CNC programming is no longer a sustainable approach. NC Box automates, optimizes, and simplifies CNC lathe programming, giving businesses a competitive edge with reduced costs and improved productivity.

Setup Change Time Reduction in VMC: The Skill-Independent Solution

in news, Uncategorized

Easy and Quick setup change.

In today’s fast-paced manufacturing environment, Vertical Machining Centers (VMCs) are the backbone of precision engineering. Yet, one of the biggest challenges businesses face is the time-consuming and skill-dependent setup process, which hampers productivity and increases operational costs. Easy Setup Change VMC.

The Problem: Skill Dependency and Time Loss in VMC Setup

Many manufacturing units grapple with the inefficiencies of traditional VMC setups due to:

  1. Skill Dependency:
    Setup changes demand experienced operators with deep knowledge of tooling, fixtures, and machine parameters. This reliance on skilled labor creates bottlenecks, especially during staff turnover or shortages.
  2. Extended Downtime:
    Manual setup processes can consume hours, leading to reduced machine utilization and lower production rates.
  3. Inconsistencies and Errors:
    Even skilled operators can make errors, resulting in misalignment, rework, and inconsistent product quality.
  4. Higher Costs:
    The combination of prolonged setup times and reliance on expensive skilled labor increases overall operational expenses.

About us

Millwright is a trusted leader in the manufacturing industry, offering expertise through three core departments: Skill Development, Programming Services, and Product Sales. We empower businesses with cutting-edge training, expert programming solutions, and innovative products to optimize operations and drive success.

Here is a Solution: SetSMART by Millwright

What is SetSMART?

SetSMART is a Skill-Independent Setup Change System designed specifically for VMCs. It combines advanced clamping systems, sensors, and a bundle of macro programs to enable seamless transitions between setups with minimal manual intervention.

This innovative system revolutionizes traditional setup processes, making them faster, error-free, and accessible to operators with minimal training.

Key Features of SetSMART

  1. Skill Independence:
    SetSMART eliminates the need for highly skilled operators. With its intuitive design and automated features, any operator can execute setup changes with precision and efficiency.
  2. Reduced Setup Time:
    The system drastically minimizes the time required for setup changes, increasing machine uptime and overall productivity.
  3. Advanced Clamping Systems:
    SetSMART’s robust clamping mechanisms ensure precise and secure fixture placement, enhancing repeatability and accuracy.
  4. Smart Sensors:
    Integrated sensors guide operators through the setup process, ensuring alignment and detecting potential issues before they cause errors.
  5. Macro Programs:
    The pre-programmed macros automate repetitive tasks, reducing the scope for human error and ensuring consistency across all setups.

Watch the video to understand more,

Benefits of SetSMART

By adopting SetSMART, manufacturers can:

  • Achieve up to 70% reduction in setup times.
  • Minimize reliance on skilled operators.
  • Reduce errors and enhance product quality.
  • Boost overall operational efficiency and cost-effectiveness.

Why Manufacturers Need SetSMART

In the fiercely competitive manufacturing sector, time and quality are critical. SetSMART empowers businesses to overcome the challenges of traditional setup processes, enabling them to meet production goals while optimizing resources.

With its cutting-edge combination of clamping systems, sensors, and macro programs, SetSMART transforms VMC setup changes into a streamlined, skill-independent process, making it a must-have for modern manufacturers.

SetSMART seamlessly integrates with advanced tools like Jergens Ball Lock, Renishaw LTS, and Renishaw Spindle Probe to deliver unmatched precision and efficiency in VMC setup processes. The Jergens Ball Lock system ensures quick and accurate fixture changes, while the Renishaw LTS provides precise tool setting and monitoring. Additionally, the Renishaw Spindle Probe enhances part alignment and inspection accuracy, making SetSMART the ultimate solution for skill-independent and time-efficient setups in modern manufacturing.

Final Thoughts

Every minute saved on a setup change is a step towards higher profitability. By embracing SetSMART, manufacturers can revolutionize their VMC operations, reduce downtime, and unlock new levels of productivity.

Contact us,

Celebrating Our Dedicated Team Members at Millwright

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At Millwright, we understand that our success is deeply rooted in the dedication and hard work of our team members. Recently, we had the pleasure of honouring three of our senior employees with gifts that hold special meaning—recognizing their commitment and invaluable contributions to our journey.

Honouring Excellence and Commitment

Each of these individuals has played a significant role in helping us achieve our goals and has been an integral part of our progress. It was a moment of pride for us to show our appreciation through thoughtful rewards that reflect our gratitude.

Ms. Sujatha – Finance & Administration

A pillar of our financial team, Ms. Sujatha has been steadfast in managing our accounts with precision and care. Her attention to detail and dedication to ensuring the smooth operation of our financial processes have been instrumental in our growth. We are grateful for her unwavering commitment and contributions to Millwright.

Mr. Selva Pandi – Application Engineer

As one of our skilled Application Engineers, Mr. Selva Pandi has continually brought a spirit of innovation and excellence to our projects. His expertise in guiding our clients through complex applications has been key to our success. His hard work and problem-solving skills have made a real difference, and this recognition is a token of our appreciation.

Mr. Sheik Mytheen – Application Engineer

Mr. Sheik Mytheen is another remarkable member of our Application Engineering team. His technical knowledge, dedication to customer satisfaction, and proactive approach have been a driving force behind many successful projects. We value his contribution to Millwright and are proud to have him as part of our team.

A Moment of Celebration

It was a pleasure to take a moment to recognize these team members with gifts that mean something to them. At Millwright, we believe in rewarding dedication, and this event was a small yet meaningful way to say “Thank you.”

We are excited to continue our journey together, and with such talented individuals on our team, we know there are even greater achievements ahead. Here’s to the success of Ms. Sujatha, Mr. Selva Pandi, and Mr. Sheik Mytheen—and to the entire Millwright family!

Stay Connected

Keep an eye out for more stories of our team’s achievements and the journey we’re on together. At Millwright, we’re always looking for ways to celebrate the people who make us who we are.

Millwright in ACMEE 2023

in Uncategorized

Hello all,

Greetings to all our esteemed visitors! We would like to take a moment to express our deepest appreciation for your presence during the recent ACMEE 2023. Your visit made a significant impact on our experience, and we are truly grateful for the opportunity to connect with you. In this blog post, we want to extend our sincerest thanks and reflect on the invaluable connections we established during the event.

Highlights from the Trade Show

We were thrilled to showcase our latest products/services at the trade show, and your enthusiastic response filled us with excitement and motivation. Your genuine interest, thoughtful questions, and positive feedback reaffirmed our belief in the value we bring to the market. We hope you found our booth informative, engaging, and reflective of our commitment to delivering exceptional solutions.

Our Exhibits,

We exhibited various software and hardware solution to reduce their cycle time and offset time to increase their profits,

The trade show was just the beginning of a continued journey together. We want to assure you that our dedication to your success goes beyond the event. We value the connections we established and the conversations we had.

ACMEE was just the beginning of a continued journey together. We want to assure you that our dedication to your success goes beyond the event. We value the connections we established and the conversations we had.

Components Manufactured,

Just like every ACMEE we had an opportunity to showcase our programming skills by manufacturing some complex parts,

Star Programmer,

Every year in ACMEE we will award some of our Espritcam star programmers,

In conclusion,

In closing, we extend our heartfelt gratitude to each and every one of you who visited our booth at the trade show. Your presence, engagement, and support have left an indelible mark on us. We are excited about the opportunities that lie ahead and look forward to further strengthening our relationships. Thank you for being a part of our journey, and we can’t wait to embark on new endeavors together.

Millwright got appreciated from Dalmia OCL Limited

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Hello all,

At first,

We are pleased to share this will you all. We recently supplied Esprit CAM Software & Tschorn 3D tester to their Tool room – BFW Vertical Machining Centre. For this, we got appreciated by Dalmia OCL for our prompt and on point delivery and implementation of these solutions.

Millwright got appreciated from Dalmia OCL Limited

About Dalmia OCL Limited

Dalmia OCL Limited, the Refractories Business of the Dalmia Bharat Group. They are providing Refractory Products, complete refractory services, or solutions. To the Iron & Steel industries, Cement, Glass, and Non- Ferrous industries.

They are India’s leading refractory products & services, having five manufacturing units in India with nearly 70 years of experience. Having a global presence in over 70 countries and representatives in over 20 Countries.

About Millwright

Millwright is a CAD/CAM/CNC consulting company with a team of well-experienced experts. In the area of CNC machining doing its operation in Chennai.

Millwright is a CAD/CAM/CNC consulting company. With a team of well-experienced experts in the area of CNC machining doing its operation in Chennai. We have a focused vision of providing Manufacturing solutions, CAD/CAM/CNC Training, and CNC Programming Services for Manufacturing
industries in different verticals like Automobile, Aerospace, Heavy Engineering, Medical, Oil & Gas, etc.

The Tool Room

Recently Dalmia tool room, procured a BFW-Bharat Fritz Warnier VMC ( Vertical machining center). To improve the precision and productivity of their toolroom. which makes complex dies for the refractories products.

Millwright’s Support

Dalmia’s team needed strong support on applications like programming, setting, cutting tools, parameters, etc.

We Millwright introduced to them, the above solution. Then we combined to provide the solutions like training their team on operating and programming using Espritcam. And also making setting changes with the help of Tschorn 3D tester, etc.

Millwright Techserv Pvt Ltd won ” Technical excellence ” award from Hexagon Manufacturing Intelligence

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” We are pleased to inform you that, we Millwright Techserv Pvt Ltd have received the technical excellence award from Hexagon Manufacturing Intelligence “

About Hexagon

Hexagon is a global leader in digital reality solutions, combining sensor, software, and autonomous technologies. Putting data to work to boost efficiency, productivity, quality, and safety across industrial, manufacturing, infrastructure, public sector, and mobility applications.

Partner Guild 2023

Partners guild which was held in Goa on the 26th and 27th of April 2023 witnessed resellers and partners for all products all over India.

This event contained lots of knowledge sharing, fun-filled moments Networking and many more.

Millwright Techserv Pvt Ltd won technical excellence award, Millwright Techserv Pvt Ltd got recognized worldwide for their exceptional technical assistance provided to our customers.

We also had some valuable insights from Mr Sridhara Dharmarajan which was so precious, coming from him makes it even more notable.

We finally thank our customers, Hexagon Manufacturing Intelligence – K A I, team Millwright and each and every person who was helpful in achieving this milestone.

Success combo of Esprit and LMW

in Case Study

About LMW,

Esprit for LMW. Lakshmi Machine Works Limited is India’s largest textile machinery and CNC Machine Tool manufacturers. Based in Coimbatore founded by Dr. G.K. Devarajulu. It started its operation in 1962 in Periyanaickenpalayam in Coimbatore. With technical collaboration with Swiss-based textile machinery manufacturer Rieter for textile machines and German based Steel & Ammunition major Krupp. In mid 1980’s the company bought over its Coimbatore based longtime rival and an older Textile & Engineering giant Textool. The company is promoted and owned by the Lakshmi Mills family.

LMW logo

About Millwright,

Millwright logo

Millwright is a CAD/CAM/CNC consulting company with a team of well experienced experts in the area of CNC machining doing its operation in Chennai. We have a focused vision in providing Manufacturing solutions, CAD/CAM/CNC Training and CNC Programming Services for manufacturing
industries in different verticals like Automobile, Aerospace, Heavy engineering, Medical, Oil & Gas etc.

About Espritcam,

ESPRIT® is a high-performance CAM system for CNC programming, optimization, and simulation — supporting any class of CNC machine via one common user interface and workflow. Using a digital twin of the CNC to simplify the programming process, ESPRIT delivers edit-free G-code. Combined with ESPRIT‘s ability to solve workflow challenges with individually tailored automation solutions, ESPRIT is the smart manufacturing solution for any machining application. 

Espritcam logo

Success combo of Esprit and LMW

Nestor Engineering image

Nestor Engineering

Nestor Engineering Pvt Ltd, formerly known as Mother India, has been making precision components for over three decades using conventional machines like milling, lathe, grinding, etc.

In 2017, the company expanded its business, procuring an LMW (Turning) CNC lathe and another VMC, and began producing precise parts for different verticals, establishing itself as a perfect job shop company.

At the time of expanding to CNC machines, they faced many challenges, including the availability of programmers, operators, cost estimations, and tooling, as it was their first experience with CNC machining.

We, at Millwright, acted as a consultant for them and provided training in operating, settings for their existing shop floor team, and programming cost estimations using Espritcam for LMW software to their existing admin team, offering them hand-holding support. The implementation of Espritcam for LMW played a crucial role in streamlining their CNC machining processes, making it easier for the team to manage complex tasks. With the integration of Espritcam for LMW, they were able to enhance precision and efficiency in their operations.

Now, the company thrives with its fully skilled workforce and has become a known name in its field. They have good infrastructure with manufacturing facilities that can fulfill all the requirements of their clients. Ensuring a positive customer experience and top-notch quality products is given prime importance.

Anitha enterprises image

Anitha Enterprises,

Anitha enterprises was founded in 1981 by Mr. G.R. Venugopalan at present the Chief Executive of our company. A customer, who uses Esprit cam for VMC and Turning, making more variety of precision and critical parts. Happily using more than 3 years.

In this video, Anitha Enterprises team shares their, benefits of Using Espritcam for LMW, also about the support, which they got from Millwright.

Shine Engineering

Shine Engineering image

About Shine Engineering.

Mr. Ranganathan from Shine Engineering is a successful first-generation entrepreneur with excellent skills in handling conventional milling, lathe, grinding, etc He bought his first CNC lathe, LMW. Initially, he was worried a lot in the matter of operating and programming.

He contacted #Millwright for training, our team completely understood his requirements and provided a solution, which includes training on Fundamental machine operating, along with the license of #ESPRITcam

For the past one year he has been using our products and services, he said he is really happy with our product and support. He is a successful espritcam programmer now. He was chosen as Espritcam star programmer and was awarded in ACMEE 2021. Not only that, but he has shared his thought on using Espritcam for LMW,

Bhargavi rubber

Bharghavi rubber image
LMW machine
LMW machine
LL20T LMW machine

The success combo continues with more customers like Abi flow products, Prabhu lasers, and more…

Know more about Espritcam

Contact us,

#cncmachining #cncsoftware #espritcam #CAMsotware #CAMsoftwareforCNClathe #EspritcamforLMW

Millwright in ACMEE 2021

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We, Millwright, had participated in ACMEE 2021, more than 400 exhibitors displayed their stalls.

ACMEE – International Machine Tools And Auto Components Exhibition 2021 was held from 09-13 Dec 2021 at Chennai trade centre, Chennai, India. A record number of 45600 visitors visited the fair, which was organized by Ambattur Industrial Estate Manufacturers Association (AIEMA) and AIEMA Technology Centre.

Our Exhibits..

Millwright with its expertise in all technical aspects of a CNC machine had exhibited its Part cuttings using Espritcam software.

And now, the rest of the show…

We had a Team Meeting and had a detailed explanation about our shows and roles and responsibilities in the show.

During the show…

During the show, we had so many interested visitors to our stall, and we explained to them about our products and services

Esprit Star Programmer Award

We also had a chance to meet our existing customers, and we facilitated them with a Star Programmer award.

Espritcam – A journey from America to Athur

in Case Study

Durai Engineering, specializing in harvesting machines, is located in Athur, Salem, Tamil Nadu. They bought a new Ace Turning center and implemented Espritcam in their machines to program very precise parts through Espritcam.

Check out the video.