CNC Programming

Inauguration on Esprit CAM center in Chennai @ Millwright

May 31, 2018: Chennai, India:- DP Technology, developer and promoter of flagship CAM product ESPRIT has further expanded in Indian market with a new Technology Centre (ESPRIT CAM centre) at Millwright’s Chennai facility. The new CAM centre is testimony of DP Technology’s commitment to the fast-growing Indian market. The US based CAM solution provider wants to use the CAM centre for providing a Ticketing-based support, Train end-users of its clients, Provide tech support to existing and potential customers, Application support to Machine Tool Builders and sellers, among others.

The Tech centre was inaugurated by Mike Lauer, General Manager, DP Technology Asia Pacific; Arun Mahajan, General Manager, The Association for Manufacturing Technology (AMT); Jegannath Malaiswamy , Manager –  Engineering, Q2Q Solutions on May 17, 2018.

“We believe that the last few years represent the beginning of a new future for high-end technology and efficient manufacturing in India. ESPRIT CAM software empowers Indian manufacturers to accomplish the lofty goals inspired by the “Make in India” and Industry 4.0 initiatives. The ESPRIT CAM Centre by Millwright provides base level training for new implementations of Industry 4.0 as well as advanced automation enhancements for existing implementations,” said Mike during the inauguration ceremony.

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About: Millwright Techserv Pvt Ltd

Millwright Techserv Pvt Ltd is a reseller and partner of DP Technology India to sell and support ESPRIT CAM in Tamil Nadu. They also provide manufacturing solutions, CAD/CAM/CNC Training and CNC Programming Services for manufacturing verticals like automobile, aerospace, heavy engineering, medical, oil & gas etc.

For details – Visit – http://www.millwright.in

About:DP TECHNOLOGY

DP TECHNOLOGY is a leading developer and supplier of computer-aided manufacturing (CAM) software for a full range of machine tool applications. ESPRIT, DP Technology’s flagship product, is a powerful, high-performance, full-spectrum programming system for milling, turning, wire EDM, and multi-tasking machine tools. ESPRIT and the personnel who support it embody DP Technology’s passion for excellence and vision of technology’s potential.

DP Technology reinforces its commitment to technical excellence by dedicating nearly 20 percent of its annual revenue to ongoing research and product development. This long-term focus has produced powerful technological innovations that have placed ESPRIT in an industry-leading position since its market launch in 1985.

DP Technology maintains its worldwide headquarters in Camarillo, California, U.S.A. and product development teams in California and Florence, Italy. Sales and support operations are located in Europe, Asia, and North and South America.

For details – Visit – http://www.espritcam.com

Contract CNC Programming services.

cnc programming services

Who we are ?

Millwright is a CAD/CAM/CNC consulting company with a team of well experienced experts in the area of CNC machining doing its operation in Chennai. We have a focused vision in providing Manufacturing solutions, CAD/CAM/CNC Training and Contract CNC Programming Services for manufacturing industries in different verticals like Automobile, Aerospace, Heavy engineering, Medical, Oil & Gas etc..

What we Provide ?

• CNC programming for CNC lathe, Vertical Machining center,Horizontal Machining center.
• Detailed Cycle time Sheet.
• Tools List
• Operation wise Machining Detail..

What we Need ?

• Drawing of the part in DWG, PDF or any other suitable file format of solid or surface model.
• Machine details.
• Blank Material and Size.
• Available Tools List
• Sample Program.
• Tools List
• Operation wise Machining Detail

Why Outsourcing CNC Programming?

• Cost effective for small, Medium and Large-scale of Companies.
• Company can concentrate on future business.
• Avoiding procurement costly CAD/CAM software’s.
• Avoid Machine idle time due to programmer’s unavailability.
• Less Cycle time due to effective CNC programs

Why Millwright?

•We have 14+ years experience in CNC Machining.
• One time project or Long-term we can allocate an Engineer on your project.
• We can allocate full-time Engineer, to work remotely, on monthly based.
• If your project need custom tool learning we can learn quickly.
• We act as an extended arm from India for your CNC Shop floor.

Contacts us.

E-mail : info@millwright.in

Mobile/ Whats app : +91 9094555565

Skype : crkdinesh

Land Line : 044-45011057

web : www.cnc-programming-services.com

 

ESPRITCAM TRAINING NOW IN CHENNAI

EspritPOST

Good news for the the CNC programmers who want to sharpen their skills in turn mill, Swiss machining & multi tasking programming.
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Espritcam is a very powerful, high performance CAM system which is capable of doing 2 to 5 axis milling, 2 to 22 axis turning which includes multitasking for Mill turn machines & Swiss machines. User can program any machine with any control with ease using Espritcam as the software comes with Universal Post Processing & Machine skin to execute perfect simulation for any branded Machine.
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Millwright the complete CNC solution providers who are already authorised trainining centre for Mastercam, Delcam & NXcam has now started providing training in Espritcam. As they are very professional in any other Cam softwares the leaners can expect the same professionalism in Espritcam training too.
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The training program has been developed by the Professional faculties in such a manner that the learner can understand the concept of programming in turn mill machines very easily & utilize it very effectively. The training program includes every aspects which are related to turnmill, multitasking & swiss machining as the espritcam is very popular for doing programming for such operations in CNC machines.

Why Millwright?

Training from 2.5 Axis milling to 5 axis , Millturn, Multitask machining.

Professional faculties.

Direct Certification.

Free student software.

Placement support.

For more details.
Visit. www.milltech.co.in
info@millwright.in
+91 90 94 55 55 65

CGTech enhances The VERICUT’s MachiningCloud Connection

vericut

VERICUT is a verification and simulation software used to detect CNC programming errors as well as collision checkings and areas of inefficiency. MachiningCloud is an independent provider of CNC cutting tool and workholding product data.

In the latest of VERICUT 7.4, after defining a tooling package on the MachiningCloud, users can directly download all the tool assemblies within the package and use it within VERICUT with significantly fewer steps compared to manually configuring a tool for use in a simulation session.

The process is very simple:
1) First Build a MachiningCloud job containing all your tool assemblies;
2) Next export the job downloading it to your local computer;
3) from within VERICUT click once to import all the tools from the job;
4) And simulate using your tool assemblies what is being created in the MachiningCloud.

Christophe Rogazy, Cloud Evangelist for MachiningCloud further says that “This upgrade eliminates manual steps saving time and further increasing efficiency in the simulation process for VERICUT customers using the MachiningCloud”.

Courtesy: CGTECH VERICUT

Yamaha Motor inaugurates its third plant in Chennai

India Yamaha Motor (IYM), the Japanese two wheeler manufacturer, today inaugurated its third manufacturing facility at the industrial park in Vallam Vadagal situated at the outskirts of Chennai, Tamil Nadu. The new plant will have an initial production capacity of 450,000 units

yamaha

The new factory will be the first in the Yamaha Motor group to have a vendor park in its vicinity. Spread across 177 acres, the new facility covers an area of 109 acres for IYM and 68 acres for vendor partners. The vendor park has 9 vendors who plan to invest Rs. 1,000 crores and will employ around 3,000 people by 2018.

 

Courtesy : ET auto

Android Apps for Machinists

Machinist Calculator
The strength of this app is its simplicity. It has simple calculations for milling, turning and a handy scrolling tap drill chart.

app1

Feeds and Speeds for Milling
The title says it all, but dig deeper and the nice thing about this app is the ability to save your machine’s max RPM, max IPM and max HP. With this information stored, simply plug in some details about your cutter and the type of material you want to cut and the app figures out your starting figures for RPM, feedrate, radial and axial DoC and required HP.

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Machinist’s Calculator
While the other apps we’ve covered offer basic F&S calculations, this one also solves common trigonometry in an easy to use format. It even provides X-Y coordinates for bolt hole circles.

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Machining Mate
This app which is one of the best.This app is perfect & carries all the things which a machinist would want.

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Machinist Calc Pro
Ideal for machining professionals and shop owners who want to increase productivity and profits in the design, layout and set-up stages of production and reduce wear and tear on costly cutting tools.

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How ENDmills are playing a major role in medical related machining

In today’s world the global medical industry is the fastest growing industries. And cause of this rapid & mature growth in the industry, the need for cost effective machining & competitiveness has become obvious. Recently Mitsubishi Materials has developed dedicated solutions for tool design which is dominantly reducing the cost without compromising with the quality.

spine

 

Knee & hip replacement are the most carried out surgeries now days. Knee replacement basically consists of three major parts- tibial plate, femoral component & tibial insert.  And in case of hip replacement it consists of four major parts – stem, head, linear & shell. All these critical components are made of difficult to cut materials such as Cobalt chrome, titanium  & UHMWPE (Ultra High Molecular Weight Polythylene).  To machine these components endmills plays versatile role. These endmills are treated with a newly developed N group coating which is the latest product of Mitubishi Materials. The endmills delivers substantially better wear productivity & quality. UHMWPE has extremely long chains, with a molecular mass usually between 2 to 6 millions. The longer chain serves to transfer load more effectively to the polymer backbone by strengthening intermolecular interactions. These results in a very tough material, with the highest impact strength of any thermoplastic presently made. These components are very adhesive cause of more intermolecular interactions & can be machined only with Chromium Nitrade coated endmills cause it has excellent adhesion resistance.

Traub_TNL18 expands ma_opt

 

We will discuss more about spine & trauma implants where plates, screws & even nails are used during the surgery, in my next blog.

 

Informations courtesy:-

Efficient Manufacturing Magazine

 

G Codes & M Codes for turning (Fanuc)

G00 – Rapid Positioning G61 – Exact Stop Check Mode
G01 – Linear Interpolation G62 – Automatic Corner Override
G02 – Circular Interpolation CW G63 – Tapping Mode
G03 – Circular Interpolation CCW G64 – Cutting Mode
G04 – Dwell G65 – User Simple Macro Call
G07 – Feedrate Sine Curve Control G66 – User Modal Macro Call
G10 – Data Setting G67 – User Modal Macro Call Cancel
G11 – Data Setting Cancel G70 – Finishing Cycle
G17 – XY Plane Selection G71 – Turning Cycle
G18 – XZ Plane Selection G72 – Facing Cycle
G19 – YZ Plane Selection G73 – Pattern Repeating Cycle
G20 – Input in Inches G74 – Drilling Cycle
G21 – Input in Metric G75 – Grooving Cycle
G22 – Stored Stroke Check ON G76 – Threading Cycle
G23 – Stored Stroke Check OFF G80 – Canned Cycle Cancel
G27 – Reference Point Return Check G83 – Face Drilling Cycle
G28 – Automatic Zero Return G84 – Face Tapping Cycle
G29 – Return from Zero Position G85 – Face Boring Cycle
G30 – 2nd Reference Point Return G87 – Side Drilling Cycle
G31 – Skip Function G88 – Side Tapping Cycle
G32 – Thread Cutting G89 – Side Boring Cycle
G36 – Automatic Tool Compensation G90 – Absolute Positioning
G40 – Tool Compensation Cancel G91 – Incremental Positioning
G41 – Tool Compensation Left G92 – Threading Cycle
G42 – Tool Compensation Right G94 – Face Turning Cycle
G46 – Automatic Tool Compensation G96 – Constant Surface Speed Control On
G50 – Coordinate System Setting G97 – Constant Surface Speed Control Off
G52 – Local Coordinate System Setting G98 – Feedrate Per Time
G53 – Machine Coordinate System Setting G99 – Feedrate Per Revolution
G54 – Workpiece Coordinate Setting 1 G107 – Cylindrical Interpolation
G55 – Workpiece Coordinate Setting 2 G112 – Polor Coordinate Interpolation Mode On
G56 – Workpiece Coordinate Setting 3 G113 – Polor Coordinate Interpolation Mode Off
G57 – Workpiece Coordinate Setting 4 G250 – Polygonal Turning Mode Cancel
G58 – Workpiece Coordinate Setting 5 G251 – Polygonal Turning Mode
G59 – Workpiece Coordinate Setting 6  

 

Common M-Codes for CNC Lathes

M00 – Program Stop M07 – Coolant 1 On
M01 – Optional Program Stop M08 – Coolant 2 On
M02 – Program End M09 – Coolant Off
M03 – Spindle Clockwise M30 – End Progarm, Return to Start
M04 – Spindle Counter Clockwise M98 – Call Subprogram
M05 – Spindle Stop M99 – Cancel Subprogram